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Foil Bearing High-speed Centrifugal Blowers is a high-efh.ciency,energy-saving,green and environmentally friendlyproduct, its mechanical structure is simple, the moving partsare few, the control robustness is good, and the maintenanceis convenient. It adopts automotive-grade oil-free andhigh-reliability dynamic pressure foil bearing, which has nofriction and small mechanical loss during operation. Usingadvanced permanent magnet synchronous motortechnology, the maximum speed can reach 95000rpm, and itonly takes 5s to run at full speed.The motor effciency is ashigh as 97%, which meets the two-stage energy effciencystandard.
The high-effciency ternary flow impeller used in the FoilBearing High-speed Centrifugal Blowers breaks through thekey technology of low specifc speed design and has higheffciency. The integrated special design of the main enginemakes the noise less than 75dB(A) and the vibration less than12um. It adopts stepless adjustment, and the blower can startand stop quickly, and the number of continuous starts andstops exceeds 200,000 times.
Key Advantages
1. Efficient and energy-saving, reducing operating costs
No mechanical friction: Using air suspension bearing technology, the rotor and bearing have no physical contact, reducing mechanical losses and increasing efficiency by 20% -30% compared to traditional Roots blowers or gear driven blowers.
Variable frequency control: Equipped with efficient permanent magnet motors and intelligent variable frequency systems, the speed is adjusted in real-time according to the load, avoiding energy waste and achieving a comprehensive energy saving of up to 30% -50%.
Compliant with green standards: meets the national first level energy efficiency standards and is suitable for environmental protection needs in the context of carbon neutrality.
2. Low noise and low vibration
Silent design: without gears and mechanical contact, the operating noise is usually below 80dB (traditional fans can reach 90dB or more), suitable for noise sensitive areas such as hospitals and residential areas.
Zero vibration transmission: Suspension technology eliminates mechanical vibration, extends equipment life, and reduces impact on basic buildings.
3. High reliability and maintenance free
Oil free system: No need for lubricating oil, avoiding oil pollution and maintenance costs of regular oil changes, outputting pure air (suitable for industries such as food and medicine).
Reduce vulnerable parts: eliminate mechanical components such as gears and couplings, significantly reduce failure rates, and extend maintenance cycles to over 50000 hours.
Intelligent monitoring: equipped with an online monitoring system, providing real-time feedback on bearing temperature, speed, energy consumption, and other data, supporting predictive maintenance.
4. Compact structure and intelligence
Modular design: The volume is 30% -50% smaller than traditional fans, saving installation space and making it easy to integrate into existing systems.
Automation control: Supports PLC or remote IoT control, seamlessly integrates with intelligent factory management systems, and achieves unmanned operation.
Foil bearing has physical contact between therotor and the bearing before starting, therelative movement of the rotor and the bearinggenerates air pressure when starting, when therotor rotates, the speed of the air around therotor can be converted into pressure energy, andthe air pressure makes the rotor float when therotor reaches a certain rotation speed and playsa lubricatingrole. Foil bearing technologyeffectively solves theproblems of lowefficiency, short life, and the need forregularmaintenance and lubrication of the traditiona!mechanical support transmission system.
Air Flow (m/min):1atm,20℃,65%RH, density=12kg/m3, Tolerance=+5% | |||||||||||||||
model number | Outlet pressure (bar) | power | Weight | Outlet calibre | Dimension (mm) | ||||||||||
0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | 1 | 1.2 | kw | kg | PN1.0 MPa | elder | width | height | |
Inlet Flow(m³/min) | |||||||||||||||
ZGK15 | 24 | 17 | 14 | 13 | 10 | / | / | / | / | 15 | 300 | DN150 | 1300 | 800 | 1230 |
ZGK22 | 36 | 29 | 24 | 21 | 18 | 16 | / | / | / | 22 | 310 | ||||
ZGK30 | 49 | 39 | 33 | 28 | 25 | 22 | / | / | / | 30 | 330 | ||||
ZGK37 | 62 | 48 | 41 | 35 | 31 | 28 | 25 | 22 | 19 | 37 | 350 | ||||
ZGK45 | 78 | 62 | 51 | 45 | 31 | 34 | 32 | 28 | 23 | 45 | 550 | DN200 | 1500 | 1100 | 1580 |
ZGK55 | 94 | 76 | 60 | 54 | 47 | 40 | 38 | 34 | 28 | 55 | 630 | ||||
ZGK75 | 124 | 95 | 76 | 69 | 63 | 55 | 49 | 45 | 37 | 75 | 650 | ||||
ZGK90 | 157 | 120 | 95 | 86 | 79 | 69 | 62 | 56 | 46 | 90 | 830 | DN300 | 1500 | 1100 | 1580 |
ZGK110 | 190 | 150 | 115 | 104 | 93 | 85 | 72 | 67 | 57 | 11 | 880 | ||||
ZGK132 | 221 | 170 | 136 | 122 | 108 | 99 | 86 | 79 | 67 | 132 | 930 | ||||
ZGK150 | 252 | 190 | 156 | 140 | 122 | 112 | 9 | 90 | 77 | 150 | 1450 | DN300 | 1800 | 1500 | 2080 |
ZGK185 | 314 | 230 | 190 | 171 | 155 | 136 | 124 | 112 | 91 | 185 | 1720 | ||||
ZGK225 | 380 | 290 | 228 | 208 | 183 | 164 | 145 | 132 | 111 | 225 | 2140 | DN400 | 2300 | 1700 | 2140 |
ZGK300 | 504 | 378 | 312 | 276 | 243 | 220 | 198 | 181 | 150 | 300 | 2320 |
When the atmospheric conditions and medium are varied,the relative performance conversion calculation will
be different,we can re-designed in accordance wth the requirement of users to adape to different working condi
tion. There are two cooling methods for air suspension centrifugal blower: self-circulating water cooling and forced
air cooling. If you have special requirements on the cooling mode, please tell us in advance.